Product Description
GIICL6 type stainless steel sleeve gear coupling,gear shaft coupling,sleeve gear coupling
Product show
| Product Name | GIICL6 type stainless steel sleeve gear coupling,gear shaft coupling,sleeve gear coupling |
| DN mm | 16-1040mm |
| Rated Torque | 0.4~4500 kN·m |
| Allowalbe Speed | 4000~460RPM |
| Material | 45# Steel or 42CrMo |
| Application | Widely used in metallurgy, mining, engineering and other fields. |
Why Choose Us
1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.
2. Your eyes in China:
Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.
3. Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution.
4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.
5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitation
FAQ Q1. Are you a manufacturer or a trader?
Manufacture, we have 5 own foundries, 4 in ZheJiang Province, 1 in ZHangZhoug Province
Q2. Do you have MOQ request?
1 pcs per order is ok with us , unless material is seldom used.
Q3. If I only have a sample,without drawings, can you quote then manufacture for me?
Just send us the sample, we would have the sample simulated and measured by professional equipment then issue formal drawings for
you , at the same time, we could help you optimize the design according to your demand and related processes’ feasibility.
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What Materials are Commonly Used in Manufacturing Sleeve Couplings?
Sleeve couplings are manufactured using a variety of materials to suit different application requirements. The choice of material depends on factors such as the specific application, operating conditions, torque requirements, and environmental considerations. Here are some common materials used in manufacturing sleeve couplings:
1. Steel:
Steel is one of the most common materials used in manufacturing sleeve couplings. It offers excellent strength, durability, and resistance to wear and corrosion. Steel sleeve couplings are suitable for a wide range of applications, including industrial machinery, power transmission systems, and automotive applications.
2. Stainless Steel:
Stainless steel sleeve couplings provide enhanced corrosion resistance compared to standard steel couplings. They are ideal for applications where exposure to moisture, chemicals, or corrosive environments is a concern. Stainless steel couplings are commonly used in food processing, pharmaceutical, and marine applications.
3. Aluminum:
Aluminum sleeve couplings are lightweight and offer good corrosion resistance. They are commonly used in applications where reduced inertia is desirable, such as robotics, aerospace, and automation. However, aluminum couplings have lower torque capacities compared to steel or stainless steel couplings.
4. Brass or Bronze:
Brass or bronze sleeve couplings are known for their excellent corrosion resistance, making them suitable for marine and saltwater applications. They are also used in certain industries where electrical conductivity is required, such as electrical equipment and machinery.
5. Thermoplastics:
Thermoplastic materials, such as nylon or polyurethane, are used in some sleeve couplings. These materials offer good chemical resistance and are often used in light-duty or precision applications, such as medical devices and laboratory equipment.
6. Composite Materials:
Composite materials, which combine different materials for specific performance characteristics, are also used in some sleeve couplings. These materials can provide a balance of properties, such as lightweight, strength, and corrosion resistance, making them suitable for various applications.
The choice of material for a sleeve coupling depends on the specific requirements of the application. Factors such as torque capacity, environmental conditions, temperature range, and the need for corrosion resistance play a vital role in selecting the appropriate material. Manufacturers often provide detailed specifications and material options for their sleeve coupling products, allowing engineers and designers to make informed decisions based on the application’s demands.
What are some Real-world Examples of Successful Sleeve Coupling Installations and their Benefits?
There are numerous real-world examples of successful sleeve coupling installations in various industries, each demonstrating the benefits of using these couplings in different applications. Here are some examples:
- Pump Systems: Sleeve couplings are commonly used in pump systems to connect the motor shaft to the pump impeller. The simplicity and ease of installation of sleeve couplings make them a popular choice in this application. Benefits include reliable power transmission, easy maintenance, and cost-effectiveness.
- Conveyor Systems: In conveyor systems, sleeve couplings are used to connect the conveyor motor to the driving pulley shaft. The ability to accommodate misalignment and the low maintenance requirements of sleeve couplings contribute to the smooth operation and long service life of these systems.
- Automation Machinery: Sleeve couplings play a crucial role in various automation machinery, such as robotics and CNC machines. Their compact design and torsional flexibility ensure precise motion control and efficient power transmission.
- Industrial Mixers and Agitators: Sleeve couplings are used in mixers and agitators to connect the motor shaft to the mixing impeller or agitator. The ability to handle misalignment and dampen vibrations helps improve the equipment’s performance and reliability.
- Machine Tools: In machine tools, such as lathes and milling machines, sleeve couplings are utilized for connecting the motor to the tool’s spindle. The backlash-free characteristics of some sleeve couplings contribute to the precision and accuracy of machining operations.
- Automotive Industry: In the automotive industry, sleeve couplings are used in various components, such as windshield wipers, power windows, and power seats. Their compact size and ease of installation make them suitable for these automotive applications.
- Printing Equipment: Sleeve couplings are commonly used in printing presses to connect the motor to various rollers and cylinders. The simple design and reliable performance of sleeve couplings contribute to the efficiency of printing processes.
The benefits of sleeve couplings in these real-world examples include:
- Easy Installation: Sleeve couplings are easy to install, reducing downtime during equipment assembly or maintenance.
- Misalignment Compensation: Sleeve couplings can accommodate minor misalignments, reducing the risk of shaft damage and increasing the equipment’s lifespan.
- Vibration Damping: Sleeve couplings dampen vibrations and shocks, minimizing stress on connected components and extending their service life.
- Cost-effectiveness: Sleeve couplings offer a cost-effective solution for many power transmission applications, making them a popular choice in various industries.
- Low Maintenance: Sleeve couplings require minimal maintenance, leading to reduced operating costs and increased productivity.
- Torsional Flexibility: The torsional flexibility of sleeve couplings allows for smooth power transmission, reducing the risk of equipment damage due to sudden torque spikes.
These real-world examples demonstrate how sleeve couplings contribute to the efficiency, reliability, and performance of diverse mechanical systems in numerous industrial settings.
What is a Sleeve Coupling, and How is it Used in Mechanical Power Transmission?
A sleeve coupling is a type of flexible coupling used in mechanical power transmission to connect two shafts and transmit torque between them. It consists of a hollow cylindrical sleeve with an inner diameter that matches the shafts’ outer diameters. The sleeve coupling is placed over the ends of the shafts, and its flexibility allows for some misalignment between the shafts while transmitting rotational power from one shaft to the other.
The sleeve coupling is a simple and cost-effective coupling solution commonly used in various industrial applications. Its design allows for easy installation and maintenance, making it suitable for applications where frequent shaft disconnection and reconnection are required.
Here’s how a sleeve coupling works in mechanical power transmission:
- Shaft Connection:
The sleeve coupling connects two shafts that need to be linked together to transmit power.
- Flexible Design:
The flexibility of the sleeve coupling allows for some angular and axial misalignment between the shafts. This flexibility is achieved due to the clearance between the inner diameter of the sleeve and the outer diameter of the shafts.
- Torque Transmission:
When one shaft rotates, it transfers torque to the sleeve coupling. The flexible nature of the coupling allows it to compensate for minor misalignments and still transmit torque smoothly to the other shaft.
- Reduced Vibration and Shock Absorption:
The flexibility of the sleeve coupling also helps dampen vibrations and absorb shocks, preventing them from transferring between the connected shafts. This feature contributes to the smooth and efficient operation of the connected machinery.
- Limitations:
Sleeve couplings have their limitations, including lower torsional stiffness compared to other coupling types, which may limit their use in precision applications with high torque and speed requirements. Additionally, sleeve couplings are not suitable for applications with significant misalignments or when precise angular alignment is crucial.
In summary, a sleeve coupling is a flexible and straightforward coupling used in mechanical power transmission to connect two shafts while allowing for some misalignment. Its simple design and ability to absorb shocks and dampen vibrations make it a popular choice for various industrial applications where precision alignment is not critical.
editor by CX 2024-02-16