Product Description
WGT Type Drum Gear Coupling with Intermediate Sleeve(JB/T7004-2007)
♦Description
HUADING WGT type gear coupling with Intermediate sleeve includes left and right bushings for connecting the power input shaft and the power output shaft. Applications: Metallurgy, mining machinery, and other heavy machinery.
There are drum-shaped teeth at the end of the left shaft sleeve, and a connecting flange at the end of the right shaft sleeve. An extension sleeve is added between the connecting flanges. The periphery of the left shaft sleeve meshes with the drum teeth on the left shaft sleeve through the inner teeth. The connecting flange and the extension sleeve are fixedly connected by connecting bolts.
Product Parameters
Note:
Tn= Norminal Torque; d1 d2= Diameter of the Shaft Hole; L= Length of the Shaft Hole
1. The weight and moment of inertia are the approximate values calculated by the Y-shaped hole of the largest shaft hole, and the middle sleeve is not calculated.
2. The allowable speed of the coupling [n] depends on the length and weight of the intermediate sleeve, and the critical speed should be checked.
Table 2:
Allowable Speed of Rotation of Coupling & Mass, Rotational Inertia, Moment of Inertia of Intermediate Sleeve
Note:
rpm= Allowable speed of rotation; kg= Mass (as the intermediate sleeve lengthens 10mm)
kg.m²= Rotational inertia(as the intermediate sleeve lengthens 10mm)
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS, WSD, WSP |
| Cardan Shaft | SWC, SWP, SWZ |
| Tooth Coupling | CL, CLZ, GCLD, GIICL GICL, NGCL, GGCL, GCLK |
| Disc Coupling | JMI, JMIJ, JMII, JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduce foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Service
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop a new model when there is new cars in the market.
5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you a trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.
Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Can Sleeve Couplings Accommodate Axial and Angular Misalignments Simultaneously?
Yes, sleeve couplings are designed to accommodate both axial and angular misalignments simultaneously. They offer a certain degree of flexibility, allowing them to compensate for minor misalignments between the shafts they connect. Here’s how sleeve couplings handle axial and angular misalignments:
1. Axial Misalignment:
Axial misalignment refers to the misalignment that occurs along the axis of the connected shafts. In other words, one shaft is slightly offset from the other along their common centerline. Sleeve couplings can tolerate a small amount of axial misalignment because of their flexible nature.
When axial misalignment occurs, the sleeve coupling can flex along its length, allowing the shafts to remain connected despite the slight offset. The coupling’s flexibility prevents excessive stress on the connected machinery and helps maintain a smooth torque transmission.
2. Angular Misalignment:
Angular misalignment, on the other hand, occurs when the two shafts are not perfectly aligned in the same plane. Instead, they form an angle with each other. Sleeve couplings can also accommodate a certain amount of angular misalignment.
When angular misalignment is present, the sleeve coupling can bend and twist slightly to compensate for the angle between the shafts. This ability to flex and twist ensures that the coupling can transmit torque efficiently and reduces the risk of premature wear or damage to the system.
Simultaneous Axial and Angular Misalignment:
Sleeve couplings are well-suited to handle both axial and angular misalignments simultaneously. When a system experiences both types of misalignments, the sleeve coupling’s flexibility allows it to adjust and compensate for both the axial offset and angular deviation between the shafts.
It is important to note that while sleeve couplings can handle some misalignments, excessive misalignments should be avoided to prevent excessive wear and premature failure of the coupling. Regular inspections and maintenance can help ensure that the coupling operates within its designed misalignment limits and maintains optimal performance in the motion control system.
In summary, sleeve couplings can simultaneously accommodate both axial and angular misalignments to a certain extent due to their flexible and forgiving design. However, it is essential to ensure that the system is well-aligned and that the coupling is regularly inspected to ensure it functions correctly and provides reliable power transmission in various industrial applications.
How do Sleeve Couplings Ensure Proper Torque Transmission and Minimize Power Loss?
Sleeve couplings ensure proper torque transmission and minimize power loss through their simple yet effective design. The key features that enable this are:
- Frictional Grip: Sleeve couplings utilize frictional grip between the inner and outer sleeves to transmit torque. When the coupling is tightened around the shafts, the frictional forces ensure a solid connection, allowing torque to be efficiently transferred from one shaft to the other.
- Tight Fit: Sleeve couplings are designed to have a tight fit around the shafts they connect. This close fit minimizes play or backlash, ensuring that the torque is transmitted accurately without any rotational lag.
- Material Selection: The material used in the construction of sleeve couplings is chosen to optimize torque transmission and minimize power loss. Commonly used materials like steel or aluminum have excellent mechanical properties, providing high strength and rigidity, which contribute to efficient torque transfer.
- Non-Slipping Design: The non-slipping design of sleeve couplings prevents relative movement between the shaft and the coupling during operation. This design feature ensures that the torque applied to one end of the coupling is instantaneously transferred to the other end without any energy loss due to slippage.
- Torsional Flexibility: Sleeve couplings offer some degree of torsional flexibility, allowing them to accommodate small misalignments and angular deflections between the shafts. This flexibility helps prevent stress concentration and mechanical wear, further minimizing power losses.
- Efficient Contact Area: The contact area between the shaft and the inner bore of the sleeve is maximized, providing an efficient torque transfer path. This ensures that the coupling can handle the rated torque without causing excessive stress on the shafts or coupling itself.
By combining these design features, sleeve couplings offer a reliable and efficient means of torque transmission. The absence of complex moving parts in sleeve couplings reduces friction and mechanical losses, resulting in minimal power loss during operation. Additionally, their simple design and ease of installation contribute to their overall efficiency and effectiveness in various mechanical power transmission applications.
How do you Select the Appropriate Sleeve Coupling for Specific Shaft Connections?
Choosing the right sleeve coupling for specific shaft connections involves considering several critical factors to ensure optimal performance and reliability. Here’s a step-by-step guide to help you select the appropriate sleeve coupling:
- Shaft Diameter and Size:
Start by determining the diameters and sizes of the shafts that need to be connected. Measure the outer diameter of each shaft accurately, as this will determine the inner diameter of the sleeve coupling required.
- Shaft Misalignment:
Assess the level of misalignment between the shafts. If there is minimal misalignment, a standard sleeve coupling may be sufficient. For applications with angular misalignment, consider using a spacer sleeve coupling or a flanged sleeve coupling with improved alignment capabilities.
- Torque Requirements:
Determine the amount of torque that the coupling needs to transmit between the shafts. Ensure that the selected sleeve coupling can handle the torque requirements without exceeding its rated limits.
- Operating Speed:
Consider the speed at which the connected machinery operates. For high-speed applications, flanged sleeve couplings with enhanced radial stiffness are preferable to minimize vibration and ensure smooth operation.
- Environmental Conditions:
Evaluate the operating environment to identify potential challenges such as temperature extremes, exposure to chemicals, or the presence of dust or debris. Choose a sleeve coupling material that can withstand the specific environmental conditions and resist corrosion or wear.
- Installation Space and Accessibility:
Assess the installation space and accessibility around the shafts. If the installation space is limited or the shafts cannot be easily disconnected, consider using split sleeve couplings for easier maintenance and installation.
- Cost and Budget:
Take into account the budget and cost constraints for your project. While standard sleeve couplings are generally the most cost-effective option, investing in a higher-quality coupling may be beneficial for critical applications with specific requirements.
By carefully evaluating these factors, you can determine the appropriate sleeve coupling type and size that matches your specific shaft connections. It is crucial to consult with coupling manufacturers or suppliers to get expert advice and ensure that the selected coupling meets the performance requirements of your application. Proper coupling selection will lead to efficient power transmission, reduced maintenance, and prolonged equipment lifespan in your mechanical system.
editor by CX 2024-03-28