Product Description

TGL Drum Shape Gear Coupling With Nylon Sleeve

Description:
TGL type nylon inner gear ring drum gear coupling is suitable for the torque below2500N · m, connecting 2 coaxial line transmission shaft system.There are 3 kinds of structure: type A, type B, type C. Main dimensions areshown in table.
Examples of Tags:
The diameter of axle hole of active end d; =20mm, J: axle hole, length L =38mm, keyway type A
The diameter of axle hole of driven end d2=28mm, Ji axle hole, length L =44mm, keyway type A

Advantages:
1. Lowest price based on large scale production.

2. High and stable quality level.

3. Widely used in various mechanical and hydraulic fields.

4. Compensation for axial, radial and angular misalignment.

5. Convenient axial plugging assembly.

6. No brittlement at low temperature.

7. Good slippery and frictional properties.

8. Resistance to chemical corrosion.

9. Rich experience working with big companies in this field.
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.

FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.

Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

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What Materials are Commonly Used in Manufacturing Sleeve Couplings?

Sleeve couplings are manufactured using a variety of materials to suit different application requirements. The choice of material depends on factors such as the specific application, operating conditions, torque requirements, and environmental considerations. Here are some common materials used in manufacturing sleeve couplings:

1. Steel:

Steel is one of the most common materials used in manufacturing sleeve couplings. It offers excellent strength, durability, and resistance to wear and corrosion. Steel sleeve couplings are suitable for a wide range of applications, including industrial machinery, power transmission systems, and automotive applications.

2. Stainless Steel:

Stainless steel sleeve couplings provide enhanced corrosion resistance compared to standard steel couplings. They are ideal for applications where exposure to moisture, chemicals, or corrosive environments is a concern. Stainless steel couplings are commonly used in food processing, pharmaceutical, and marine applications.

3. Aluminum:

Aluminum sleeve couplings are lightweight and offer good corrosion resistance. They are commonly used in applications where reduced inertia is desirable, such as robotics, aerospace, and automation. However, aluminum couplings have lower torque capacities compared to steel or stainless steel couplings.

4. Brass or Bronze:

Brass or bronze sleeve couplings are known for their excellent corrosion resistance, making them suitable for marine and saltwater applications. They are also used in certain industries where electrical conductivity is required, such as electrical equipment and machinery.

5. Thermoplastics:

Thermoplastic materials, such as nylon or polyurethane, are used in some sleeve couplings. These materials offer good chemical resistance and are often used in light-duty or precision applications, such as medical devices and laboratory equipment.

6. Composite Materials:

Composite materials, which combine different materials for specific performance characteristics, are also used in some sleeve couplings. These materials can provide a balance of properties, such as lightweight, strength, and corrosion resistance, making them suitable for various applications.

The choice of material for a sleeve coupling depends on the specific requirements of the application. Factors such as torque capacity, environmental conditions, temperature range, and the need for corrosion resistance play a vital role in selecting the appropriate material. Manufacturers often provide detailed specifications and material options for their sleeve coupling products, allowing engineers and designers to make informed decisions based on the application’s demands.

Are there Sleeve Couplings Suitable for Applications Requiring Electrical Insulation Between Shafts?

Yes, there are sleeve couplings specifically designed to provide electrical insulation between shafts in certain applications. These couplings are known as electrically insulated sleeve couplings. They are used in scenarios where electrical isolation is crucial to prevent the conduction of electric current between connected shafts.

Electrically insulated sleeve couplings typically feature a non-conductive material, such as ceramic or composite, as the coupling element. This material acts as an insulator, effectively preventing electrical contact between the shafts and eliminating the risk of electrical grounding or short circuits.

Applications that commonly require electrically insulated sleeve couplings include:

• Electric Motors: In electric motor designs, the shaft may extend beyond the motor housing and come in contact with other components. An insulated coupling helps prevent current flow between the motor shaft and other conductive elements, enhancing safety and protecting sensitive components.
• Generators: Similar to electric motors, generators may also benefit from insulated couplings to prevent electrical paths that could lead to undesired currents or disruptions.
• High Voltage Equipment: In high voltage or electrical power transmission systems, insulated couplings are used to avoid potential electrical discharge between shafts.
• Electrical Test Equipment: Test equipment that measures electrical properties may require electrically insulated couplings to ensure accurate readings and avoid interference.

When selecting electrically insulated sleeve couplings, it is crucial to consider the specific electrical requirements of the application. The coupling’s insulation resistance, voltage rating, and temperature capabilities should match the application’s electrical conditions.

Additionally, engineers must consider other factors such as torque requirements, shaft sizes, and misalignment compensation when choosing the appropriate electrically insulated sleeve coupling for their application.

It’s important to consult with coupling manufacturers or industry experts to ensure the selected electrically insulated sleeve coupling meets the desired electrical and mechanical performance requirements.

Can you Explain the Working Principle of a Sleeve Coupling and its Advantages in Various Industries?

A sleeve coupling operates on a simple and effective working principle, making it a versatile choice for various industries. The working principle and advantages of a sleeve coupling are as follows:

Working Principle:

A sleeve coupling connects two shafts with their ends aligned. The coupling consists of a hollow cylindrical sleeve that fits over the shaft ends. The inner diameter of the sleeve matches the outer diameter of the shafts, creating a snug fit. The sleeve coupling does not have any mechanical components like teeth, gears, or keys, relying on the friction between the shaft and the sleeve for torque transmission.

When one shaft rotates, it transfers torque to the sleeve coupling. The frictional force between the sleeve and the shaft causes the sleeve to rotate. As a result, the torque is transmitted from one shaft to the other through the sleeve, enabling power transmission between the two shafts. The sleeve coupling’s flexibility allows it to compensate for minor misalignments between the shafts, ensuring smooth torque transmission even when the shafts are not perfectly aligned.

Advantages in Various Industries:

Sleeve couplings offer several advantages that make them suitable for use in various industries:

• Simple Design and Installation: Sleeve couplings have a straightforward design, making them easy to install and maintain. They do not require complex alignment procedures, which reduces setup time and associated costs in industrial applications.
• Cost-Effectiveness: Sleeve couplings are economical compared to other types of couplings. Their basic design and materials contribute to their cost-effectiveness, making them an attractive choice for budget-conscious projects.
• Flexibility and Misalignment Compensation: Sleeve couplings can accommodate slight angular and axial misalignment between the shafts. This flexibility is beneficial in applications where precise shaft alignment is challenging or when machinery experiences minor shifts during operation.
• Shock Absorption and Vibration Damping: The flexibility of sleeve couplings allows them to dampen vibrations and absorb shocks, preventing them from transferring to connected machinery. This feature enhances the stability and reliability of mechanical systems, especially in applications with varying loads or operating conditions.
• Wide Range of Applications: Sleeve couplings find applications in various industries, including general machinery, pumps, compressors, conveyors, and power transmission systems. They are well-suited for moderate torque and speed requirements in a diverse range of industrial settings.

While sleeve couplings offer significant advantages, they may not be suitable for applications with severe misalignment, high torque or speed requirements, or those that demand precise shaft alignment. In such cases, other types of couplings with specific features may be more appropriate. Proper selection and sizing of the sleeve coupling based on the application’s requirements ensure efficient and reliable power transmission, contributing to enhanced productivity and reduced downtime in various industries.

editor by CX 2024-02-16