Product Description
M28-65 Nylon Gear Sleeve, Nylon Gear Coupling Nylon Gear Shaft Coupling
1. Applies to flexible drive shaft ,allowing a larger axial radial displacement and displacement.
2. Has a simple structure,easy maintenance .
3. Disassembly easy
4. low noise
5. Transmission efficiency loss,long useful working life.
| Advantages: |
| 1. Lowest pice based on large scale production. |
| 2. High and stable quality level. |
| 3. Widely used in various mechanical and hydraulic fields. |
| 4. Compensation for axial,radial and angular misalignment. |
| 5. Convenient axial plugging assembly. |
| 6. No brittlement at low temperature. |
| 7. Good slippery and frictional properties. |
| 8. Resistance to chemical corrosion. |
Surface: as your requirement
Material: steel / aluminum / brass / iron / zinc / alloy
Any other material and dimension depends on customers’ demand.
Usage: machinery / furniture / toy / woodboard / wall
Manufacturing process: Precision turning parts
Euipment: CNC turning machine
Testing equipment: projector
Tolerance:+/-0.05MM
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standard size for polyurethane coupling:
GR14, GR19, GR24, GR28, GR38, GR42, GR48, GR55, GR65, GR75, GR90, GR100, GR110, GR125, GR140, GR160, GR180
GS14, GS19, GS24, GS28, GS38, GS42, GS48, GS55, GS65, GS75, GS90, GS100, GS110, GS125, GS140, GS160, GS180
MT1, MT2, MT3, MT4, MT5, MT6, MT7, MT8, MT9, MT10, MT11, MT12, MT13
ML1, ML2, ML3, ML4, ML5, ML6, ML7, ML8, ML9, ML10, ML11, ML12, ML13
MH45, MH55, MH65, MH80, MH90, MH115, MH130, MH145, MH175, MH200
HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280
L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225, L276
FALK-R 10R, 20R, 30R, 40R, 50R, 60R, 70R, 80R
T40, T45, T50, T55, T60, T65, T70, T75, T80, T85, T90, T95, T100, T105, T108, T110, T115, T120, T125, T130, T135, T140, T145, T150, T154, T170, T185, T190, T210
standard size for rubber coupling:
Hb80, Hb95, Hb110, Hb125, Hb140, Hb160, Hb180, Hb200, Hb240, Hb280, Hb315
HRC70, HRC90, HRC110, HRC130, HRC150, HRC180, HRC230, HRC280
L35, L50, L70, L75, L90/95, L99/100, L110, L150, L190, L225
NM50, NM67, NM82, NM97, NM112, NM128, NM148, NM168, NM194, NM214, NM240, NM265
Gear 3J, 4J, 5J, 6J, 7J, 8J, 9J, 10J, 11J
special size build molding according to the buyer’s drawings
standard size for nylon coupling:
NL1, NL2, NL3, NL4, NL5, NL6, NL7, NL8, NL9, NL10
special size build molding according to the buyer’s drawings
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What Materials are Commonly Used in Manufacturing Sleeve Couplings?
Sleeve couplings are manufactured using a variety of materials to suit different application requirements. The choice of material depends on factors such as the specific application, operating conditions, torque requirements, and environmental considerations. Here are some common materials used in manufacturing sleeve couplings:
1. Steel:
Steel is one of the most common materials used in manufacturing sleeve couplings. It offers excellent strength, durability, and resistance to wear and corrosion. Steel sleeve couplings are suitable for a wide range of applications, including industrial machinery, power transmission systems, and automotive applications.
2. Stainless Steel:
Stainless steel sleeve couplings provide enhanced corrosion resistance compared to standard steel couplings. They are ideal for applications where exposure to moisture, chemicals, or corrosive environments is a concern. Stainless steel couplings are commonly used in food processing, pharmaceutical, and marine applications.
3. Aluminum:
Aluminum sleeve couplings are lightweight and offer good corrosion resistance. They are commonly used in applications where reduced inertia is desirable, such as robotics, aerospace, and automation. However, aluminum couplings have lower torque capacities compared to steel or stainless steel couplings.
4. Brass or Bronze:
Brass or bronze sleeve couplings are known for their excellent corrosion resistance, making them suitable for marine and saltwater applications. They are also used in certain industries where electrical conductivity is required, such as electrical equipment and machinery.
5. Thermoplastics:
Thermoplastic materials, such as nylon or polyurethane, are used in some sleeve couplings. These materials offer good chemical resistance and are often used in light-duty or precision applications, such as medical devices and laboratory equipment.
6. Composite Materials:
Composite materials, which combine different materials for specific performance characteristics, are also used in some sleeve couplings. These materials can provide a balance of properties, such as lightweight, strength, and corrosion resistance, making them suitable for various applications.
The choice of material for a sleeve coupling depends on the specific requirements of the application. Factors such as torque capacity, environmental conditions, temperature range, and the need for corrosion resistance play a vital role in selecting the appropriate material. Manufacturers often provide detailed specifications and material options for their sleeve coupling products, allowing engineers and designers to make informed decisions based on the application’s demands.
What are some Real-world Examples of Successful Sleeve Coupling Installations and their Benefits?
There are numerous real-world examples of successful sleeve coupling installations in various industries, each demonstrating the benefits of using these couplings in different applications. Here are some examples:
- Pump Systems: Sleeve couplings are commonly used in pump systems to connect the motor shaft to the pump impeller. The simplicity and ease of installation of sleeve couplings make them a popular choice in this application. Benefits include reliable power transmission, easy maintenance, and cost-effectiveness.
- Conveyor Systems: In conveyor systems, sleeve couplings are used to connect the conveyor motor to the driving pulley shaft. The ability to accommodate misalignment and the low maintenance requirements of sleeve couplings contribute to the smooth operation and long service life of these systems.
- Automation Machinery: Sleeve couplings play a crucial role in various automation machinery, such as robotics and CNC machines. Their compact design and torsional flexibility ensure precise motion control and efficient power transmission.
- Industrial Mixers and Agitators: Sleeve couplings are used in mixers and agitators to connect the motor shaft to the mixing impeller or agitator. The ability to handle misalignment and dampen vibrations helps improve the equipment’s performance and reliability.
- Machine Tools: In machine tools, such as lathes and milling machines, sleeve couplings are utilized for connecting the motor to the tool’s spindle. The backlash-free characteristics of some sleeve couplings contribute to the precision and accuracy of machining operations.
- Automotive Industry: In the automotive industry, sleeve couplings are used in various components, such as windshield wipers, power windows, and power seats. Their compact size and ease of installation make them suitable for these automotive applications.
- Printing Equipment: Sleeve couplings are commonly used in printing presses to connect the motor to various rollers and cylinders. The simple design and reliable performance of sleeve couplings contribute to the efficiency of printing processes.
The benefits of sleeve couplings in these real-world examples include:
- Easy Installation: Sleeve couplings are easy to install, reducing downtime during equipment assembly or maintenance.
- Misalignment Compensation: Sleeve couplings can accommodate minor misalignments, reducing the risk of shaft damage and increasing the equipment’s lifespan.
- Vibration Damping: Sleeve couplings dampen vibrations and shocks, minimizing stress on connected components and extending their service life.
- Cost-effectiveness: Sleeve couplings offer a cost-effective solution for many power transmission applications, making them a popular choice in various industries.
- Low Maintenance: Sleeve couplings require minimal maintenance, leading to reduced operating costs and increased productivity.
- Torsional Flexibility: The torsional flexibility of sleeve couplings allows for smooth power transmission, reducing the risk of equipment damage due to sudden torque spikes.
These real-world examples demonstrate how sleeve couplings contribute to the efficiency, reliability, and performance of diverse mechanical systems in numerous industrial settings.
Key Design Considerations for Using Sleeve Couplings in Motion Control Systems
When incorporating sleeve couplings into motion control systems, several important design considerations should be taken into account to ensure optimal performance and reliability:
- Shaft Alignment: Proper shaft alignment is crucial for sleeve couplings to function effectively. Misalignment can lead to increased wear, vibration, and reduced efficiency. Ensuring the shafts are aligned within acceptable tolerances will maximize the coupling’s performance and lifespan.
- Torque and Speed Ratings: Evaluate the motion control system’s torque and speed requirements to select a sleeve coupling that can handle the specified loads. Overloading the coupling can cause premature failure and compromise system performance.
- Shaft Size and Fit: Ensure the sleeve coupling’s inner diameter matches the shafts’ outer diameter accurately. An improper fit may result in slippage or decreased torque transmission. The sleeve coupling’s size and fit should be carefully checked during installation.
- Environmental Conditions: Consider the operating environment’s temperature, humidity, and exposure to dust or corrosive substances. Choose a sleeve coupling material that can withstand these conditions and resist degradation over time.
- Dynamic Balance: Sleeve couplings should be dynamically balanced to minimize vibration during operation. Unbalanced couplings can lead to increased stress on connected equipment and may cause premature wear and failure.
- Operating Speed: Be mindful of the motion control system’s operating speed. At high speeds, centrifugal forces may come into play, affecting the coupling’s performance. In such cases, using a flanged sleeve coupling or other high-speed coupling types may be more suitable.
- Installation and Maintenance: Follow proper installation procedures to ensure the coupling is securely and accurately mounted on the shafts. Routine maintenance should also be performed to check for signs of wear, misalignment, or other issues that might affect the coupling’s performance.
- Resonance and Damping: Consider the system’s natural frequencies and possible resonance points. Sleeve couplings offer some vibration damping characteristics, but additional measures like tuning and damping elements may be required to avoid resonance issues.
- System Flexibility: Sleeve couplings offer flexibility to accommodate minor misalignments, but the system’s overall flexibility should be assessed to ensure the coupling’s compensation capabilities do not lead to excessive flexing or bending of other components.
By carefully addressing these design considerations, motion control systems can benefit from the advantages of sleeve couplings, such as simplicity, cost-effectiveness, and misalignment compensation. Ensuring proper selection, installation, and maintenance will contribute to smooth and efficient power transmission, leading to reliable and precise motion control performance.
editor by CX 2024-04-22