Product Description

Nylon Sleeve Gear Coupling
 
Curved-tooth Coupling / Coupling BoWex
 Ubet Nylon Sleeve Couplings flexible shaft connections for a positive torque transmission and specifically suitable to compensate for axial, radial and angular shaft misalignment.

Ubet Nylon Sleeve Couplings are compact and require no lubrication. They are adapted to many applications including vertical and blind installations. They operate over a wide range of temperature at speed up to 5,000 RPM. This type of coupling is widely used in application such as Motor, Generator and Pump etc .

 
Features:
l  Nylon-steel combined, maintenance free
l  Compensation for axial, radial and angular misalignment
l  Convenient axial plugging assembly
l  Without bolts, pins, flanges to affect balance or safety
l  No requirement of lubrication
l  Excellent electrical insulation
l  Can be vertically or horizontally assembled
l  Tolerance of finished bore in appliance with ISOH7
 

l  tem No.	l  Item No.	l  Finished bore range	l  Outside Diameter	l  Nominal Torque Nm
l  UTNL-14	l  UTNL-14-L	l  6-14	l  40	l  10
l  UTNL-19	l  UTNL-19-L	l  8-19	l  48	l  16
l  UTNL-24	l  UTNL-24-L	l  10-24	l  52	l  20
l  UTNL-28	l  UTNL-28-L	l  10-28	l  66	l  45
l  UTNL-32	l  UTNL-32-L	l  12-32	l  76	l  60
l  UTNL-38	l  UTNL-38-L	l  14-38	l  83	l  80
l  UTNL-42	l  UTNL-42-L	l  20-42	l  95	l  100
l  UTNL-48	l  UTNL-48-L	l  20-48	l  114	l  140
l  UTNL-55	l  UTNL-55-L	l  25-55	l  132	l  240
l  UTNL-65	l  UTNL-65-L	l  25-65	l  175	l  380

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Can Sleeve Couplings Accommodate Axial and Angular Misalignments Simultaneously?

Yes, sleeve couplings are designed to accommodate both axial and angular misalignments simultaneously. They offer a certain degree of flexibility, allowing them to compensate for minor misalignments between the shafts they connect. Here’s how sleeve couplings handle axial and angular misalignments:

1. Axial Misalignment:

Axial misalignment refers to the misalignment that occurs along the axis of the connected shafts. In other words, one shaft is slightly offset from the other along their common centerline. Sleeve couplings can tolerate a small amount of axial misalignment because of their flexible nature.

When axial misalignment occurs, the sleeve coupling can flex along its length, allowing the shafts to remain connected despite the slight offset. The coupling’s flexibility prevents excessive stress on the connected machinery and helps maintain a smooth torque transmission.

2. Angular Misalignment:

Angular misalignment, on the other hand, occurs when the two shafts are not perfectly aligned in the same plane. Instead, they form an angle with each other. Sleeve couplings can also accommodate a certain amount of angular misalignment.

When angular misalignment is present, the sleeve coupling can bend and twist slightly to compensate for the angle between the shafts. This ability to flex and twist ensures that the coupling can transmit torque efficiently and reduces the risk of premature wear or damage to the system.

Simultaneous Axial and Angular Misalignment:

Sleeve couplings are well-suited to handle both axial and angular misalignments simultaneously. When a system experiences both types of misalignments, the sleeve coupling’s flexibility allows it to adjust and compensate for both the axial offset and angular deviation between the shafts.

It is important to note that while sleeve couplings can handle some misalignments, excessive misalignments should be avoided to prevent excessive wear and premature failure of the coupling. Regular inspections and maintenance can help ensure that the coupling operates within its designed misalignment limits and maintains optimal performance in the motion control system.

In summary, sleeve couplings can simultaneously accommodate both axial and angular misalignments to a certain extent due to their flexible and forgiving design. However, it is essential to ensure that the system is well-aligned and that the coupling is regularly inspected to ensure it functions correctly and provides reliable power transmission in various industrial applications.

What are some Real-world Examples of Successful Sleeve Coupling Installations and their Benefits?

There are numerous real-world examples of successful sleeve coupling installations in various industries, each demonstrating the benefits of using these couplings in different applications. Here are some examples:

• Pump Systems: Sleeve couplings are commonly used in pump systems to connect the motor shaft to the pump impeller. The simplicity and ease of installation of sleeve couplings make them a popular choice in this application. Benefits include reliable power transmission, easy maintenance, and cost-effectiveness.
• Conveyor Systems: In conveyor systems, sleeve couplings are used to connect the conveyor motor to the driving pulley shaft. The ability to accommodate misalignment and the low maintenance requirements of sleeve couplings contribute to the smooth operation and long service life of these systems.
• Automation Machinery: Sleeve couplings play a crucial role in various automation machinery, such as robotics and CNC machines. Their compact design and torsional flexibility ensure precise motion control and efficient power transmission.
• Industrial Mixers and Agitators: Sleeve couplings are used in mixers and agitators to connect the motor shaft to the mixing impeller or agitator. The ability to handle misalignment and dampen vibrations helps improve the equipment’s performance and reliability.
• Machine Tools: In machine tools, such as lathes and milling machines, sleeve couplings are utilized for connecting the motor to the tool’s spindle. The backlash-free characteristics of some sleeve couplings contribute to the precision and accuracy of machining operations.
• Automotive Industry: In the automotive industry, sleeve couplings are used in various components, such as windshield wipers, power windows, and power seats. Their compact size and ease of installation make them suitable for these automotive applications.
• Printing Equipment: Sleeve couplings are commonly used in printing presses to connect the motor to various rollers and cylinders. The simple design and reliable performance of sleeve couplings contribute to the efficiency of printing processes.

The benefits of sleeve couplings in these real-world examples include:

• Easy Installation: Sleeve couplings are easy to install, reducing downtime during equipment assembly or maintenance.
• Misalignment Compensation: Sleeve couplings can accommodate minor misalignments, reducing the risk of shaft damage and increasing the equipment’s lifespan.
• Vibration Damping: Sleeve couplings dampen vibrations and shocks, minimizing stress on connected components and extending their service life.
• Cost-effectiveness: Sleeve couplings offer a cost-effective solution for many power transmission applications, making them a popular choice in various industries.
• Low Maintenance: Sleeve couplings require minimal maintenance, leading to reduced operating costs and increased productivity.
• Torsional Flexibility: The torsional flexibility of sleeve couplings allows for smooth power transmission, reducing the risk of equipment damage due to sudden torque spikes.

These real-world examples demonstrate how sleeve couplings contribute to the efficiency, reliability, and performance of diverse mechanical systems in numerous industrial settings.

What are the Different Types of Sleeve Couplings Available, and How do They Differ in Application?

Sleeve couplings come in various designs, each tailored for specific applications and operating conditions. The main types of sleeve couplings include:

1. Standard Sleeve Couplings:

   Standard sleeve couplings are the most common type and consist of a solid cylindrical sleeve with minimal features. They are used in general-purpose applications where the shafts are well-aligned and do not require significant misalignment compensation. These couplings are simple, cost-effective, and easy to install.

2. Spacer Sleeve Couplings:

   Spacer sleeve couplings are designed with an additional spacer between the shafts. The spacer provides extra clearance and allows for increased angular misalignment compensation. These couplings are suitable for applications where shafts may experience slight angular misalignment or need more axial spacing.

3. Split Sleeve Couplings:

   Split sleeve couplings are divided into two halves that can be installed or removed without moving the connected shafts. They are used in applications where it is challenging to slide the coupling over the shaft ends due to space constraints or other restrictions. Split sleeve couplings simplify maintenance and installation in confined spaces.

4. Flanged Sleeve Couplings:

   Flanged sleeve couplings have flanges at both ends of the sleeve, providing additional support and improved radial stiffness. The flanges help maintain shaft alignment and prevent lateral movement. These couplings are suitable for applications where precise shaft alignment is required, such as high-speed machinery.

5. Ring-Flex Sleeve Couplings:

   Ring-flex sleeve couplings are designed with multiple rings or segments that are stacked together to form the coupling. The segmented design provides flexibility and allows for significant angular and axial misalignment. These couplings are used in applications where substantial misalignment compensation is necessary, such as in drives with parallel shafts.

The choice of sleeve coupling depends on the specific requirements of the application. Standard sleeve couplings are suitable for well-aligned shafts, while spacer sleeve couplings are preferred for applications with slight angular misalignment. Split sleeve couplings are ideal for limited access installations, and flanged sleeve couplings offer enhanced alignment for high-speed applications. For applications with significant misalignment, ring-flex sleeve couplings provide the most flexibility and compensation.

When selecting a sleeve coupling, considerations include the magnitude of misalignment, shaft sizes, torque requirements, operating speed, and environmental conditions. Proper coupling selection ensures efficient power transmission, reduces wear on connected equipment, and extends the lifespan of the mechanical system.

editor by CX 2024-03-04