Product Description

Product Description

Upsetting type rebar coupler is strong rebar parallel thread couplers which enlarge the rebar nominal diameters by cold forging and then do the thread cutting, after the thread cutting, the thread smaller diameter still larger than the rebar nominal diameter, so it is very strong connections, because of thread cutting, its threads are very smooth and it can be called easy installation rebar couplers and also it can have quick connection for rebar.


Product Details:

Name:

Parallel   Upsetting Rebar couplers (U type)

Used for Rebar:

HRB500/Grade 75/Kuwait 550/500B and so on with rebar yield strength   higher than 500MPa.

Raw Material:

40CR-yield strength 750Mpa, Tensile strength: 860MPa

Size:

16mm/18mm/20mm/25mm/28mm/32mm/36mm/40mm

Packing:

By bags and pallets packing, or wooden case packing as required (25KG   smaller packing, 1700KG per pallet)

Sample:

Free existing samples for checking dimension and quality

Production time:

15-40 days based on different quantity after receive the prepayment

Shipping Port:

Xihu (West Lake) Dis.g,ZheJiang Port,  ZheJiang   Port, China.

Payment Terms:

TT / LC

Certificate:

ISO/ CE

 

SIZE (mm)

Out Diameter (mm)

Length (mm)

Pitch (mm)

N.W    (KG)

PACKING IN ONE BAG  (NOS)

1 BAG WEIGHT (KG)

Approvals/ Certificate

16

26

40

2.5

0.083

250

20.75

CE / ISO

18

29

44

2.5

0.116

200

23.20

CE / ISO

20

32

48

3.0

0.159

132

20.98

CE / ISO

22

36

52

3.0

0.214

121

25.89

CE / ISO

25

40

60

3.5

0.308

80

24.64

CE / ISO

28

44

66

3.5

0.404

56

22.62

CE / ISO

32

50

72

4.0

0.615

42

25.83

CE / ISO

36

56

80

4.0

0.894

27

24.13

CE / ISO

40

62

90

4.0

1.136

25

28.40

CE / ISO

1.Strong Reba Parallel thread couplers Introduction

Rebar Upsetting Couplers is used in Upsetting technology is a parallel-thread mechanical splicing system designed for the connection of 16mm to 40mm reinforcing bars. This is easy installation rebar couplers which can make sure the quick connection for rebar. We mainly produce it by higher strength raw material 40CR

It is designed and manufactured in compliance with China standard of JGJ107-2571, UK standard of BS8110, USA standard of ACI318, VN standard of TCVN8163 and other international standards.

2.Features and advantages for this high efficiency and cost saving system:

a.No reduction of the bar cross section area and bar break feature.

b.Fast installation no need torque wrench

c.Assemble easily by visual inspection

d.It is Standard ISO parallel Metric Thread designs.

e.This mechanical connections are quicker, safer and mover convenient ways than lap splicing or welding splicing.

3.Working Steps

a.Cutting the rebar end to make it flat

b.Enlarge the rebar diameter by cold upsetting

c.Making the parallel thread by cutting

b.Connect the rebars and make sure the barbreak

4.Technical Data

a.Applicable Standards: JGJ107-2571, UK standard of BS8110, USA standard of ACI318, VN standard of TCVN8163 and other international standards.

b.Raw material

Couplers are produced by the raw material of 40Cr, correspond to international standards of JIS: SCr440, ASTM: 5140, ISO: 41Cr4.

Chemical composition: C:0.37~0.44    Si:0.17~0.37   Mn:0.50~0.80   Cr:0.80~1.10 Ni:≤0.30  P:≤0.035  S:≤0.035  Cu:≤0.30

Mechanical Properties: Yield strength≥ 785MPa, Tensile Strength: ≥980MPa.

5.Technical Data

a.Applicable Standards: JGJ107-2571, UK standard of BS8110, USA standard of ACI318, VN standard of TCVN8163 and other international standards.

b.Raw material

Couplers are produced by the raw material of 40Cr, correspond to international standards of JIS: SCr440, ASTM: 5140, ISO: 41Cr4.

Chemical composition: C:0.37~0.44    Si:0.17~0.37   Mn:0.50~0.80   Cr:0.80~1.10 Ni:≤0.30  P:≤0.035  S:≤0.035  Cu:≤0.30

Mechanical Properties: Yield strength≥ 785MPa, Tensile Strength: ≥980MPa.

 

Company Profile

Packaging & Shipping

FAQ

1. Q: Are you a trading company or manufacturer?

    A: We are an original equipment manufacturer.

2. Q: How long is your delivery time?

    A: It is according to the model and quantity.

        Generally, it is 3-5 days if the products are in stock.

        It will be 15-30 days if you want to customize the products

3. Q: What are your terms of payment?

    A: We accept T/T, Western Union, Money Gram, PayPal, Alibaba Escrow, etc.

        Payment<=USD 5000, 100% in advance.

        Payment>=USD 5000, 30% T/T in advance, balance before shipment.

 4. Q: Do you provide samples? Is it free or extra?

A: Yes, we could offer the sample for free charge, but clients do not need to pay the cost of freight.

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sleeve coupling

What Materials are Commonly Used in Manufacturing Sleeve Couplings?

Sleeve couplings are manufactured using a variety of materials to suit different application requirements. The choice of material depends on factors such as the specific application, operating conditions, torque requirements, and environmental considerations. Here are some common materials used in manufacturing sleeve couplings:

1. Steel:

Steel is one of the most common materials used in manufacturing sleeve couplings. It offers excellent strength, durability, and resistance to wear and corrosion. Steel sleeve couplings are suitable for a wide range of applications, including industrial machinery, power transmission systems, and automotive applications.

2. Stainless Steel:

Stainless steel sleeve couplings provide enhanced corrosion resistance compared to standard steel couplings. They are ideal for applications where exposure to moisture, chemicals, or corrosive environments is a concern. Stainless steel couplings are commonly used in food processing, pharmaceutical, and marine applications.

3. Aluminum:

Aluminum sleeve couplings are lightweight and offer good corrosion resistance. They are commonly used in applications where reduced inertia is desirable, such as robotics, aerospace, and automation. However, aluminum couplings have lower torque capacities compared to steel or stainless steel couplings.

4. Brass or Bronze:

Brass or bronze sleeve couplings are known for their excellent corrosion resistance, making them suitable for marine and saltwater applications. They are also used in certain industries where electrical conductivity is required, such as electrical equipment and machinery.

5. Thermoplastics:

Thermoplastic materials, such as nylon or polyurethane, are used in some sleeve couplings. These materials offer good chemical resistance and are often used in light-duty or precision applications, such as medical devices and laboratory equipment.

6. Composite Materials:

Composite materials, which combine different materials for specific performance characteristics, are also used in some sleeve couplings. These materials can provide a balance of properties, such as lightweight, strength, and corrosion resistance, making them suitable for various applications.

The choice of material for a sleeve coupling depends on the specific requirements of the application. Factors such as torque capacity, environmental conditions, temperature range, and the need for corrosion resistance play a vital role in selecting the appropriate material. Manufacturers often provide detailed specifications and material options for their sleeve coupling products, allowing engineers and designers to make informed decisions based on the application’s demands.

sleeve coupling

How do Sleeve Couplings Ensure Proper Torque Transmission and Minimize Power Loss?

Sleeve couplings ensure proper torque transmission and minimize power loss through their simple yet effective design. The key features that enable this are:

  • Frictional Grip: Sleeve couplings utilize frictional grip between the inner and outer sleeves to transmit torque. When the coupling is tightened around the shafts, the frictional forces ensure a solid connection, allowing torque to be efficiently transferred from one shaft to the other.
  • Tight Fit: Sleeve couplings are designed to have a tight fit around the shafts they connect. This close fit minimizes play or backlash, ensuring that the torque is transmitted accurately without any rotational lag.
  • Material Selection: The material used in the construction of sleeve couplings is chosen to optimize torque transmission and minimize power loss. Commonly used materials like steel or aluminum have excellent mechanical properties, providing high strength and rigidity, which contribute to efficient torque transfer.
  • Non-Slipping Design: The non-slipping design of sleeve couplings prevents relative movement between the shaft and the coupling during operation. This design feature ensures that the torque applied to one end of the coupling is instantaneously transferred to the other end without any energy loss due to slippage.
  • Torsional Flexibility: Sleeve couplings offer some degree of torsional flexibility, allowing them to accommodate small misalignments and angular deflections between the shafts. This flexibility helps prevent stress concentration and mechanical wear, further minimizing power losses.
  • Efficient Contact Area: The contact area between the shaft and the inner bore of the sleeve is maximized, providing an efficient torque transfer path. This ensures that the coupling can handle the rated torque without causing excessive stress on the shafts or coupling itself.

By combining these design features, sleeve couplings offer a reliable and efficient means of torque transmission. The absence of complex moving parts in sleeve couplings reduces friction and mechanical losses, resulting in minimal power loss during operation. Additionally, their simple design and ease of installation contribute to their overall efficiency and effectiveness in various mechanical power transmission applications.

sleeve coupling

Key Design Considerations for Using Sleeve Couplings in Motion Control Systems

When incorporating sleeve couplings into motion control systems, several important design considerations should be taken into account to ensure optimal performance and reliability:

  • Shaft Alignment: Proper shaft alignment is crucial for sleeve couplings to function effectively. Misalignment can lead to increased wear, vibration, and reduced efficiency. Ensuring the shafts are aligned within acceptable tolerances will maximize the coupling’s performance and lifespan.
  • Torque and Speed Ratings: Evaluate the motion control system’s torque and speed requirements to select a sleeve coupling that can handle the specified loads. Overloading the coupling can cause premature failure and compromise system performance.
  • Shaft Size and Fit: Ensure the sleeve coupling’s inner diameter matches the shafts’ outer diameter accurately. An improper fit may result in slippage or decreased torque transmission. The sleeve coupling’s size and fit should be carefully checked during installation.
  • Environmental Conditions: Consider the operating environment’s temperature, humidity, and exposure to dust or corrosive substances. Choose a sleeve coupling material that can withstand these conditions and resist degradation over time.
  • Dynamic Balance: Sleeve couplings should be dynamically balanced to minimize vibration during operation. Unbalanced couplings can lead to increased stress on connected equipment and may cause premature wear and failure.
  • Operating Speed: Be mindful of the motion control system’s operating speed. At high speeds, centrifugal forces may come into play, affecting the coupling’s performance. In such cases, using a flanged sleeve coupling or other high-speed coupling types may be more suitable.
  • Installation and Maintenance: Follow proper installation procedures to ensure the coupling is securely and accurately mounted on the shafts. Routine maintenance should also be performed to check for signs of wear, misalignment, or other issues that might affect the coupling’s performance.
  • Resonance and Damping: Consider the system’s natural frequencies and possible resonance points. Sleeve couplings offer some vibration damping characteristics, but additional measures like tuning and damping elements may be required to avoid resonance issues.
  • System Flexibility: Sleeve couplings offer flexibility to accommodate minor misalignments, but the system’s overall flexibility should be assessed to ensure the coupling’s compensation capabilities do not lead to excessive flexing or bending of other components.

By carefully addressing these design considerations, motion control systems can benefit from the advantages of sleeve couplings, such as simplicity, cost-effectiveness, and misalignment compensation. Ensuring proper selection, installation, and maintenance will contribute to smooth and efficient power transmission, leading to reliable and precise motion control performance.

China factory Threaded Rod Coupling Polish Sleeve Carbon Steel  China factory Threaded Rod Coupling Polish Sleeve Carbon Steel
editor by CX 2023-12-19